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    Blog posts tagged with 'process control'

    (0) Choosing a 4-20mA Isolator

    Although a virtually straightforward task, selecting an Isolator—specifically a 4-20mA Isolator— involves more than simply comparing the number of channels and the cost per point. Signal isolators receive 4-20mA process current inputs and provide an isolated 4-20mA output signal. On multi-channel units, each channel operates independently and is isolated from the others to prevent interaction between channels. Galvanic isolation eliminates ground loops, reduces, noise, and blocks transient signals.

    We have outlined a few concepts to help you specify a 4-20mA Isolator:

    • A two-wire system using output loop powered devices is a low cost approach. The I/O modules in this system use power from the output loop to operate and control the 4-10mA loop to the load. This is characterized as a sinking output because the module requires an external power source.
    • Without a power source, a 4-10mA Isolator that powers the output loop is required. This type of Isolator is characterized as having a sourcing output. If the I/O module can take power from the input loop to operate and power the 4-10mA output loop to the load, a two-wire system using input loop powered devices is a low-cost approach. Otherwise, a four-wire device must be used.
    • To determine if the I/O modules are correctly matched to an application, the voltage level to the external power source must be determined, along with the total input impedance of all loads, and whether other peripheral devices are connected to the input loops.

    If you could use some help deciding which 4-20mA isolator is right for you,  contact us. We offer more than 100 modules that interface with a vast array of voltage, current, and strain measuring devices, and they are designed to integrate seamlessly into your existing process.

    (0) Benefits of Wireless I/O Modules for Industrial Communication
    If you're looking for an efficient solution to your complex industrial communication needs, now is the time to discover remote I/O module technology. From large scale facility monitoring, oil and gas transportation, plant energy management, water and waste/water management and more, I/O modules can save money while transferring necessary signals to hard-to-reach places.
    So how does remote I/O technology work? Well, I/O modules provide a method for transferring information between multiple internal storage devices. The purpose is to create a solid communication link that resolves the differences between the central computer and each device. I/O module functions include:
    • Control and Timing
    • Device Communication
    • CPU Communication
    • Data Buffering
    • Error Detection
    This streamlined method of wireless industrial communication provides many cost-saving and efficiency-building benefits including:
     
    Safe For Many Industries
    Wireless I/O modules are ideal for dangerous industrial environments including explosion-prone and underwater areas. I/O units don't require special or complicated wiring, eliminating the need for analog sensors and reducing the cord sets required for sensors. That means money saved on inventory costs as well as added efficiency!

    Increased Data Availability
    Remote I/O module technology provides access to sensor-level data in difficult to reach areas. This ensures smoother operation of system components while streamlining device replacement and machine maintenance – again saving costs and improving efficiency.

    Simplified Configuration and Monitoring
    Quality I/O technology allows you to read and change device parameters using control system software. This means fast and custom configuration that saves you time and resources. This is especially important in consumer goods industries.

    Efficient Device Replacement
    Should device replacement be required, all you do is remotely adjust the sensor settings, and I/O data storage allows for automated parameter reassignment, also known as ADR. This allows you to get your new device up and running quickly and simply. More time savings and efficiency!

    Enhanced Diagnostics
    One of the greatest benefits to I/O technology is enhanced visibility into costly and dangerous errors. Users can see what the sensor is doing and how well it is performing at all times, thereby improving machine efficiency. You are able to quickly spot and identify a problem without shutting down the line or machine.

    The benefits of remote I/O module technology are vast and centered around two important features: cost-savings and efficiency. If you have questions or would like to learn more about I/O modules, contact us. We'd love to hear from you.

    BIG BEAR INSTRUMENTSBig Bear Instruments PROCESS CONTROL & MEASUREMENT SOLUTION EXPERTS